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Gearheads

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What is Gearheads

Gearheads Main Image

Description of Gearheads

What is a gearhead?

This mechanism reduces the rotational speed and increases torque by connecting to the output shaft of the motor.
There are two main types: the spur gear head, which has a simple structure and high efficiency, and the planetary gear head, which has high mechanical strength.

Types of Gearheads

spur gearhead

Spur gears with 12 and 16 diameters are available.

・Features
The text describes a type of gearbox where two interlocking gears have parallel axes, which is one of the common forms of gearboxes.
Due to its simple structure and ease of achieving precision, it features minimal mechanical loss and high transmission efficiency.
However, to output high torque, it is necessary to increase the number of stages, which results in a larger size and reduced efficiency.

planetary gearhead

Planetary gears of 16 and 12 diameters are available.

・Features
The planetary gearbox has a structure consisting of a sun gear at the central axis, surrounded by planet gears, and a carrier.
The planetary gears rotate around the sun gear, and this orbital motion is transmitted through the carrier to the output shaft, which is coaxial with the input shaft.
This design allows force to be distributed to multiple planetary gears, resulting in a high allowable torque.

Basic formula for selecting gear heads

Calculation of rotation speed

Nout = Nin / i

Nout : Output speed
Nin : Input speed

Calculation of torque

Tout = Tin × i × η

Tout: Output torque
Tin : Input torque
i : Reduction ratio

Calculation of transmission efficiency

η = η1 × η2 × ... ηn

η : Transmission efficiency
(η1 : First stage)
(η2 : Second stage)
* In the case of a spur gear, ηη is calculated as 0.9
* In the case of a planetary gear, ηη is calculated as 0.85

Since the above calculation uses theoretical values, it varies depending on speed, load, and temperature condition in practical use.

Application Examples

(There are no related application examples.)

FAQ

Q1 is it waterproof and dustproof?
Answer

At this time, there is no corresponding track record.

Q2 what is your turnaround time?
Answer

Delivery is expected to take 3 months due to the time required to order parts for customization, but delivery can be made within 1 month depending on the parts inventory and manufacturing schedule.

Q3 what is the operating temperature range of the motor?
Answer

The proven track record is to operate in ambient temperatures ranging from -40°C to +60°C, but it depends on the model.

Q4 Please tell me about the motor mounting method.
Answer

It can be mounted using the outside diameter of the motor or secured using the motor mounting surface.

Q5 how can i get technical support?
Answer

Support can be provided by phone or email. We may also be able to provide on-site support, depending on the nature of your consultation.

Q6 where is your production site?
Answer

Our production sites are located in Japan and China.

Q7 can i submit environmental data?
Answer

European chemical regulations such as REACH and RoHS directives for motor products are complied with upon customer request.

Q8 Is the factory ISO certified?
Answer

Our main manufacturing base, Shanghai Kiai Chemical & Electronics Co., Ltd. has acquired ISO 9001 and ISO 14001 certification. No other manufacturing bases have obtained these certifications.

Product List

mm
V
P12 spur Model Name Outer Diameter Length Applied Voltage No Load Startup Max Product Details
Rotation Speed Current Current Torque Efficiency Output
P12 spur 12 - - - - - - - -
Customizable Items A12 C12
P16 spur Model Name Outer Diameter Length Applied Voltage No Load Startup Max Product Details
Rotation Speed Current Current Torque Efficiency Output
P16 spur 16 - - - - - - - -
Customizable Items A16
P16 Planet gear Model Name Outer Diameter Length Applied Voltage No Load Startup Max Product Details
Rotation Speed Current Current Torque Efficiency Output
P16 Planet gear 16 - - - - - - - -
Customizable Items A16
P22 Planet gear Model Name Outer Diameter Length Applied Voltage No Load Startup Max Product Details
Rotation Speed Current Current Torque Efficiency Output
P22 Planet gear 22 - - - - - - - -
Customizable Items A22